Flexible operation of high-temperature heat pumps through sizing and control of energy stored in integrated steam accumulators

Vecchi, Andrea, Bastida Hernandez, Jose Hector and Sciacovelli, Adriano 2025. Flexible operation of high-temperature heat pumps through sizing and control of energy stored in integrated steam accumulators. Energies 18 (14) , 3806. 10.3390/en18143806

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Abstract

Steam networks are widely used for industrial heat supply. High-temperature heat pumps (HTHPs) are an increasingly attractive low-emission solution to traditional steam generation, which could also improve the operational efficiency and energy demand flexibility of industrial processes. This work characterises 4-bar steam supply via HTHPs and aims to assess how variations in power input that result from flexible HTHP operation may affect steam flow and temperature, both with and without a downstream steam accumulator (SA). First, steady-state modelling is used for system design. Then, dynamic component models are developed and used to simulate the system response to HTHP power input variations. The performance of different SA integration layouts and sizes is evaluated. Results demonstrate that steam supply fluctuations closely follow changes in HTHP operation. A downstream SA is shown to mitigate these variations to an extent that depends on its capacity. Practical SA sizing recommendations are derived, which allow for the containment of steam supply fluctuations within acceptability. By providing a basis for evaluating the financial viability of flexible HTHP operation for steam provision, the results support clean technology’s development and uptake in industrial steam and district heating networks.

Item Type:	Article
Date Type:	Published Online
Status:	Published
Schools:	Schools > Engineering
Publisher:	MDPI
ISSN:	1996-1073
Date of First Compliant Deposit:	29 July 2025
Date of Acceptance:	15 July 2025
Last Modified:	29 Jul 2025 10:15
URI:	https://orca.cardiff.ac.uk/id/eprint/180079

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