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On-device fault diagnosis with augmented acoustic emission data: a case study on carbon fiber panels

Zhang, Yuxuan, Pullin, Rhys ORCID: https://orcid.org/0000-0002-2853-6099, Oelmann, Bengt and Bader, Sebastian 2025. On-device fault diagnosis with augmented acoustic emission data: a case study on carbon fiber panels. IEEE Transactions on Instrumentation and Measurement 74 , 2534912. 10.1109/TIM.2025.3577849

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Abstract

Acoustic emission (AE)-based fault diagnosis in structural health monitoring (SHM) systems faces challenges of data scarcity and model overfitting due to the complexity of AE data acquisition and the high cost of labeling. To address these issues, this study systematically explores various data augmentation techniques for AE signal processing and evaluates their impact on model robustness and accuracy. Furthermore, given the complexity of traditional machine learning (ML) models and their deployment challenges on resource-constrained embedded devices, we investigate lightweight ML algorithms and propose a Tiny ML (TinyML)-based fault diagnosis approach. Experimental validation on a carbon fiber panel fault diagnosis case demonstrates that the proposed method significantly improves classification performance under data-scarce conditions while enabling real-time fault diagnosis on embedded systems. These findings underscore the potential of integrating data augmentation, lightweight ML algorithms, and TinyML to enhance both diagnostic accuracy and real-time performance in SHM applications.

Item Type: Article
Date Type: Published Online
Status: Published
Schools: Schools > Engineering
Publisher: Institute of Electrical and Electronics Engineers
ISSN: 0018-9456
Date of First Compliant Deposit: 26 June 2025
Date of Acceptance: 10 June 2025
Last Modified: 26 Jun 2025 10:00
URI: https://orca.cardiff.ac.uk/id/eprint/179288

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