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Microwave plasma modelling for thick diamond deposition on III-nitrides

Cuenca, Jerome A. ORCID: https://orcid.org/0000-0003-1370-1167, Al-Moathin, Ali, Kappers, Menno J., Mandal, Soumen ORCID: https://orcid.org/0000-0001-8912-1439, Kuball, Martin, Oliver, Rachel A., Li, Chong and Williams, Oliver A. ORCID: https://orcid.org/0000-0002-7210-3004 2025. Microwave plasma modelling for thick diamond deposition on III-nitrides. Carbon 241 , 120349. 10.1016/j.carbon.2025.120349

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Abstract

Microwave plasma chemical vapour deposition (MP-CVD) of thick polycrystalline diamond (PCD) () is demonstrated on flipped III-nitrides (III-N)/gallium nitride (GaN) on Si using a sample holder designed using iterative microwave plasma modelling. The damage of flipped III-N/GaN in H plasma is due to superheating, caused by expansion of voids in the bonding layer from the flipping process and etching of the III-N/GaN film at an onset of above 720 °C. This study demonstrates that holders with a tapered base allow rapid sample cooling (°C) to mitigate damage in a reactive hydrogen plasma at high-power and pressure. This holder enables, high quality thick PCD deposition and demonstrates the importance of microwave plasma modelling for cost-effective iteration of sample holder/susceptor design for temperature regulation.

Item Type: Article
Date Type: Publication
Status: Published
Schools: Schools > Physics and Astronomy
Additional Information: License information from Publisher: LICENSE 1: Title: This article is under embargo with an end date yet to be finalised.
Publisher: Elsevier
ISSN: 0008-6223
Date of First Compliant Deposit: 6 May 2025
Date of Acceptance: 16 April 2025
Last Modified: 04 Jun 2025 13:27
URI: https://orca.cardiff.ac.uk/id/eprint/178095

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