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Optimisation of 4D printed mortar-mini vascular networks (m-MVNs) for built heritage preservation

De Nardi, Cristina, Gardner, Diane ORCID: https://orcid.org/0000-0002-2864-9122, Sweeney, John and Akkady, Abba 2025. Optimisation of 4D printed mortar-mini vascular networks (m-MVNs) for built heritage preservation. Materials & Design 254 , 114118. 10.1016/j.matdes.2025.114118

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Abstract

As climate change increases risks to heritage buildings, enhancing repair methods for historic masonry is essential. This paper presents the design and optimisation process for the manufacturing of a novel self-healing technology—named mortar mini-vascular networks (m-MVNs)—intended for installation in mortar joints during joint repair. m-MVNs are Fused Deposition Modelling (FDM)-printed polymer units with interconnected channels designed to store and protect healing agents. When damage in the mortar joint exceeds a threshold, the m-MVNs rupture, releasing the healing agent to initiate the self-repair process. Engineered within a 4D printing framework, the m-MVNs were optimised through iterative design refinement to protect healing agents, with fracture properties ensuring activation under specific stress conditions. The final m-MVN design, manufactured using adaptive slicing from clear polylactide acid (PLA), achieved the best performance in terms of : i) geometrical regularity, ii) mechanical compatibility with hydraulic lime-based mortars, iii) quasi-isotropy, iv) and watertightness. This breakthrough paves the way for innovative self-healing solutions in heritage conservation

Item Type: Article
Date Type: Publication
Status: Published
Schools: Schools > Engineering
Subjects: T Technology > TA Engineering (General). Civil engineering (General)
Publisher: Elsevier
ISSN: 0264-1275
Funders: Leverhulme Trust - ECF 2022-235
Date of First Compliant Deposit: 12 June 2025
Date of Acceptance: 18 May 2025
Last Modified: 12 Jun 2025 13:00
URI: https://orca.cardiff.ac.uk/id/eprint/178348

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