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Trace-level halogen blocks CO2 emission in Fischer-Tropsch synthesis for olefins production

Cai, Yi, Wang, Maolin, Zhao, Shu, Liu, Xi, Xie, Junzhong, Liu, Xing-Wu, Xu, Yao, Zhang, Jie, Zeng, Lingzhen, Qian, Fei, Gao, Zirui, Cen, Zeyan, Liu, Xingchen, Wang, Hong, Xu, Bingjun, Hutchings, Graham J. ORCID: https://orcid.org/0000-0001-8885-1560, Yang, Yong, Li, Yong-Wang, Wen, Xiao-Dong and Ma, Ding 2025. Trace-level halogen blocks CO2 emission in Fischer-Tropsch synthesis for olefins production. Science 390 (6772) , pp. 516-520. 10.1126/science.aea1655

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Abstract

Sustainable production of fuels and olefins from syngas (carbon monoxide and hydrogen) through the Fischer-Tropsch synthesis process requires catalysts that deliver high selectivity, industrial productivity, and minimal carbon dioxide (CO 2 ) emissions. Current industrial iron catalysts form substantial CO 2 by-product that limits carbon efficiency. We report that introducing trace amounts [parts per million (ppm) level] of halogen-containing compounds into the feed gas can suppress CO 2 formation using iron-based catalysts and boost olefin selectivity over paraffin and olefin productivity. Cofeeding 20 ppm bromomethane over an iron carbide catalyst decreased CO 2 selectivity to <1% and increased olefin selectivity to ~85% among all carbon-containing products. Surface-bound halogens modulated the catalyst surface structure and selectively inhibited pathways responsible for CO 2 generation and olefin hydrogenation. This strategy provides a simple, scalable, and broadly applicable route for carbon-efficient syngas conversion.

Item Type: Article
Date Type: Publication
Status: Published
Schools: Schools > Chemistry
Publisher: American Association for the Advancement of Science
ISSN: 0036-8075
Date of Acceptance: 8 September 2025
Last Modified: 11 Nov 2025 11:15
URI: https://orca.cardiff.ac.uk/id/eprint/182321

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