A smart four-DOF SCARA robot: design, kinematic modeling, and machine learning-based performance evaluation

Aziz, Ahmed G. Mahmoud A., Al Dawsari, Saleh, Rafaat, Amr E., El-Magd, Ayat G. Abo and Diab, Ahmed A. Zaki 2026. A smart four-DOF SCARA robot: design, kinematic modeling, and machine learning-based performance evaluation. Automation 7 (1) , 11. 10.3390/automation7010011

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Abstract

Robotics is increasingly used in higher education laboratories, but most commercial robots are costly and designed for industrial use. This paper presents the design, modeling, and experimental evaluation of a low-cost four-degree-of-freedom (DOF) SCARA robot for educational and research purposes. The robot supports pick-and-place and laser engraving tasks. Direct and inverse kinematics were developed using Denavit–Hartenberg parameters, and the mechanical structure was validated through the dynamic analyses. A new machine learning (ML) framework integrating Support Vector Machine (SVM) and Random Forest (RF) models was implemented to enhance motion precision, predict task success, and compensate positioning errors in real time. Experimental tests over 360 cyles under varying speeds, payloads, and object types show that the SVM predicts grasp success with 94.4% accuracy, while the RF model estimates XY positioning error with an RMSE of 1.84 mm and cycle time error with an RMSE of 0.41 s. Moreover, a novel approach in this work that combines it with a laser engraving machine has been suggested. Repeatability experiments report 0.97 mm ISO-standard repeatability, and laser engraving trials yield mean positional errors of 0.45 mm, with maximum deviation of 0.90 mm. Compared to a baseline PID controller, the ML-enhanced strategy reduces RMS positioning error from 3.30 mm to 1.83 mm and improves repeatability by 36.5%, while slightly decreasing cycle time. These results demonstrate that the proposed SCARA robot achieves high-precision, consistent, and flexible operation suitable for both academic and light-duty practical applications.

Item Type:	Article
Date Type:	Publication
Status:	Published
Schools:	Schools > Engineering
Date of First Compliant Deposit:	9 January 2026
Date of Acceptance:	15 December 2025
Last Modified:	09 Jan 2026 14:45
URI:	https://orca.cardiff.ac.uk/id/eprint/183761

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